Injection Molding and Die Casting

Injection molding and die casting

PVD coatings are often used on plastic injection molding and aluminum die casting tools to improve the functionality and lifespan of the tools. We apply a thin, hard and wear-resistant layer to the tool parts with the following advantages:

1. Improved wear resistance: PVD coatings significantly improve the wear resistance of tools, reducing the need for frequent tool maintenance and replacement.
2. Reduced Friction: PVD coatings can reduce the coefficient of friction between the tool surface and the injection molded plastic material/aluminum, helping to make the injection/molding process smoother and less stress on the tool.
3. Corrosion protection: PVD coatings can protect the surface of tools from corrosion that can be caused by chemical reactions between the tool and the injection material or environmental influences.
4. Improved ejection properties: PVD coatings improve the ejection properties of injection/cast products from the tool.
5. Reducing the "diesel effect".

In summary, the use of PVD coatings in injection molding and casting applications helps improve productivity, reduce costs, and improve the quality of injection/cast products.

COATING CONFIGURATOR

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Operation Injection material Material orodja
44MX

44MX

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Advantages
Properties
Applications
Advantages
  • On the base of TiAlXN
  • Colour: Dark violet
  • Coating hardness:  33 GPa
  • Coating thickness: 10 µm
  • Coefficient of friction 0,3
  • Max. service temperature >1100 °C
Properties

Chemical composition with high aluminium content  

  • Provides excellent temperature and oxidation protection

High density nanocrystalline structure 

  • Significantly improves the mechanical properties of the surface 

High micro hardness 

  • Significantly reduces abrasion wear

Chemical inertness 

  • Prevents adhesion of material (adhesive wear)

Smooth coating surface 

  • Allows easy sliding on the tool surface 
  • Reduces contact transformation pressures
  • Thus, significantly extends the lifetime of the forming tools and increases the quality of the parts produced. 
Applications
  • Stamping, drawing, punching, forming tools for processing of high alloy steel with material yield strength Rm >> 500 MPa and sheet metal thickness > 1.5 mm
  • Stamping, drawing of Stainless-steel material
     
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