Injection Molding and Die Casting

Injection molding and die casting

PVD coatings are often used on plastic injection molding and aluminum die casting tools to improve the functionality and lifespan of the tools. We apply a thin, hard and wear-resistant layer to the tool parts with the following advantages:

1. Improved wear resistance: PVD coatings significantly improve the wear resistance of tools, reducing the need for frequent tool maintenance and replacement.
2. Reduced Friction: PVD coatings can reduce the coefficient of friction between the tool surface and the injection molded plastic material/aluminum, helping to make the injection/molding process smoother and less stress on the tool.
3. Corrosion protection: PVD coatings can protect the surface of tools from corrosion that can be caused by chemical reactions between the tool and the injection material or environmental influences.
4. Improved ejection properties: PVD coatings improve the ejection properties of injection/cast products from the tool.
5. Reducing the "diesel effect".

In summary, the use of PVD coatings in injection molding and casting applications helps improve productivity, reduce costs, and improve the quality of injection/cast products.

COATING CONFIGURATOR

Need help choosing PVD? Our interactive configurator helps you choose the most suitable coating for your specific project. Simply enter your application and material details and we'll do the rest.

Operation Injection material Material orodja
SmuX

SmuX

Excellent coating of the new generation, which significantly improves the tribological properties of the tool and consequently prevents the softer material from sticking to the tool.

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Advantages
Properties
Applications
Advantages
  • Extremely smooth coating surface → Excellent choice for reshaping under poor lubrication conditions
  • Combination of hard ceramic coating and thin layer of dry lubricant → Extends tool life significantly
  • Chemical composition of the coating → Enables high load-bearing capacity of the surface
  • High aluminium content → Excellent temperature and oxidation protection
Properties
  • TiAlN + WC/C based
  • Color: Anthracite-gray
  • Maximum processing temperature > 900 °C
  • Coefficient of roughness < 0,15
Applications
  • Transformation of steel sheet with poorer lubrication conditions
  • Forming and punching of aluminium alloys
  • Forming and punching of galvanized sheet metal
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